CNC (Computer Numerical Control) turning is a specialized machining technique that involves the use of computer-controlled machinery to create precision components and parts from various materials. CNC turning plays a critical role in modern manufacturing and is used in industries such as aerospace, automotive, medical, and more. A CNC Turning course is designed to provide individuals with the knowledge and skills required to operate and program CNC lathes effectively.
Description
What You'll Learn
CNC Turning
Course Details
Course Level
Beginner
Duration
5 Months
Lectures
32 Lectures
Mode
Offline
COURSE NAME
CNC CUSTOM MACRO PROGRAMMING
COURSE LEVEL - CUSTOM PROGRAMMER
COURSE OVERVIEW
Macros give the programmer the ability to perform arithmetic and comparison functions within a CNC program.
Values from macro statements can be passed to the CNC program by using parametric variables.
Macros may be used for probe functions and for part outlines where the part can be defined by an arithmetic formula.
At the conclusion of the course students will be able to develop CNC custom programs to reduce cycle times, increase automation and improve efficiency of programming.
Even the existing CNC part programs can be moderated to macro programs efficiently beyond the limitations of existing G codes.
DURATION - 4 Days
COURSE CO-ORDINATOR
Mr. Dharmender Singh (B.E. Mech., M.E. Production)
Mr. Dharmendra Patel (B.Tech. Production)
COURSE TOPICS
Introduction To Part Programming
Introduction To Macro Programming
Macro Programming Tools
Macro Structure
Data Setting
System Variables And Expressions
Assigning Variables
Macro Arithmetic Commands
Tool Offset Variables
Decisions And Loops
Macro Call
External Output Commands
Alarms And Timers
Parametric Programming
Custom Canned Cycles
Probing With Macro
Interfacing Macro Commands With Physical I/O
Programmable Data Input
Macro Program Simulation On PC In 3D Environment
WHO SHOULD ATTEND
CNC Machine Setters
CNC Programmers
CAD/CAM Engineers
Production Engineers
CNC Machine Maintenance Engineers
Industrial Automation Engineers
Machine Manufacturers
Manufacturing Engineers
PREREQUISITES
CNC Turning Programming And Operating : Fanuc Entry Level
(Course Code : CNC1501)
CNC Milling Programming And Operating : Fanuc Entry Level
(Course Code : CNC1502)
CNC Turning Programming And Operating : Siemens Entry Level
(Course Code : CNC1503)
CNC Milling Programming And Operating : Siemens Entry Level
(Course Code : CNC1504)
CNC Programming And Operating : Expert Programmer
(Course Code : CNC1505)
ALLIED COURSES
Machine Drawing And Blue Print Reading (Course Code : EG1503)
AutoCAD Essentials (Course Code : ACAD1501)
COURSE NAME
CNC TURNING OPERATING AND PROGRAMMING > FANUC ESSENTIALS
CONTROLLER - INDUSTRIAL FANUC CONTROL
COURSE LEVEL - INTRODUCTORY
COURSE OVERVIEW
The modern manufacturing machines utilise the CNC technology known for their accuracy and precision without much human intervention.
This course is intended for the users willing to start their career in the manufacturing sectors working on CNC Turning Machines.
Expert programmers have developed this course based on the industrial requirements.
CNC programs and exercises for practice cover all the most commonly used G and M codes.
The Use of computers during training program help the students to work in 3D environment using specialized software and simulate tool’s cutting motions to verify their programs.
This course is equally prescribed for the technical or non-technical students to have a complete understanding of CNC technology.
DURATION - 10 Days (40 Hrs)
COURSE CO-ORDINATOR
Mr. Dharmender Singh (B.E. Mech., M.E. Production)
COURSE TOPICS
1. INTRODUCTION
What is a CNC control?
How FANUC CNC control is different from other CNC controls
Introduction to FANUC CNC control screen layout
Explanation of Coordinate system
Meanings of WCS, MCS and reference point
Right hand rule for Lathe Axis designation
Fundamentals of 2 Axis, 3 axis and 5 axis CNC Turning machine
Fundamental Difference between Turning and TurnMill
Advantage of dual spindle CNC Turning
Description of Operating Modes
Manual control modes : JOG/HANDLE/MDA Modes
Description of working in AUTO Mode
Description of feed override and spindle speed override
2.CNC TURNING MACHINE SETUP AND MACHINING OPERATIONS
What is a Lathe?
How the Lathe Machine Works
Machine Components and Their Locations
List of CNC Turning Machine Operations
Tool selection Criterion
Tool Holding In Tool Turret
Nomenclature of Tools and Inserts
Work Holding Methods
Introduction of Fixtures
What is MCS and WCS in CNC Terms
Programming and Setting the Job Zero
Demonstration of Different Machine Components on CNC Lathe
Introduction to Simulation Software
3. PART PROGRAM CREATION AND EDITING METHODS
Explanation of Elements of Program Header
Program Units Selection
Tool Selection and Calling Offsets
Spindle Speed Selection and Direction of Rotation
Concept of Constant RPM (G97) and Constant Surface Speed (G96)
Setting The Cutting Feed Rate (G98 and G99)
Linear Tool Path Programming (G00 and G01)
Simple Programs for Facing and Chamfering
Simple Programs for Step Turning and Taper Turning
Circular Tool Path Programming (G02 and G03)
Creating Fillets and Rounds on Workpiece
Introduction to Simple Program Cycles
Use of Turning and Facing Cycles
Creating Forward and Reverse Tapers
Grooving Cycle (G75) for OD /ID and Face Grooving
Incorporating Optional Stop and Program Skip Commands
Necessary Elements of Program Footer
Different Methods / Codes to End a Program
Computer Simulation Practicals to Use a Machine Panel
Program Creation, Editing and Verification
Machining Practice on Real Time Industrial CNC Turning Machine
4.ADVANCE PROGRAMMING TECHNIQUES FOR TURNING JOBS
Introduction to Multiple Repetitive Programming Cycles
Use and Application of Multiple Turning Cycle (G71)
Use and Application of Multiple Facing Cycle (G72)
Use and Application of Profile Repeating Cycle (G73)
Finishing Cycle (G70)
Strategy Planning For Forged and Cast Components
Criteria for Feed, Speed and Depth of Cut Selection
Introduction to Insert Grades for Hard Materials
Industry Case Studies
Industry Based Exercises and Questionnaire for Practice
Verification and Simulation of Advance Programs
Training Videos by World Class CNC Machine Manufacturers and Users
Machine Practicals for Cutting Job Using Advance Programming Codes
5.CUTTING THREADS ON CNC TURNING MACHINE
Theory Classes on Thread Profiles and Thread Nomenclature
Introduction to ISO, British and American Thread Standards
Threading Insert Types and Selection Criteria
Introduction to Thread Cutting Strategy For Accurate Profile Machining
Cutting Straight Threads
Concept of Single Start Threads
Cutting Right Hand Threads
Threading Codes G92 and G33
Thread Cutting Practicals on Simulation Software
Setting Machine for OD and ID Threading
Real Time Machining Practical on Industrial CNC Turning Machine
6.INTERNAL (ID) MACHINING OPERATIONS
Introduction to Drilling Boring and Tapping Operations
Standard Drilling Operation Using G81
Peck Drilling - G74
Straight Boring
Taper Boring
ID Chamfer and Rounds
Cutting Internal Grooves
Programs for Deep Grooves - Safety Precautions
Machining Cycles For Straight and Taper Boring
Creating Program for Drilling, Boring and Threading
Offline Practical on Desktop PC and 3D Simulation
Machining a Workpiece on Industrial CNC Turning Machine
WHO SHOULD ATTEND
X, XII Pass
Graduates / Under Graduates
ITI, Diploma and B.Tech. Students
CAD Operators
Product Designers
Machine Operators
Maintenance Engineers
Production Engineers
PREREQUISITES - None
ALLIED COURSES
Machine Drawing And Blue Print Reading (Course Code : EG1503)
AutoCAD Essentials (Course Code : ACAD1501)
CNC MILLING – Operating and Programming (Course Code : CNC1502)
COURSE NAME
CNC TURNING OPERATING AND PROGRAMMING > FANUC ESSENTIALS
CONTROLLER - INDUSTRIAL FANUC CONTROL
COURSE LEVEL - INTRODUCTORY
COURSE OVERVIEW
The modern manufacturing machines utilise the CNC technology known for their accuracy and precision without much human intervention.
This course is intended for the users willing to start their career in the manufacturing sectors working on CNC Turning Machines.
Expert programmers have developed this course based on the industrial requirements.
CNC programs and exercises for practice cover all the most commonly used G and M codes.
The Use of computers during training program help the students to work in 3D environment using specialized software and simulate tool’s cutting motions to verify their programs.
This course is equally prescribed for the technical or non-technical students to have a complete understanding of CNC technology.
DURATION - 10 Days (40 Hrs)
COURSE CO-ORDINATOR
Mr. Dharmender Singh (B.E. Mech., M.E. Production)
COURSE TOPICS
1. INTRODUCTION
What is a CNC control?
How FANUC CNC control is different from other CNC controls
Introduction to FANUC CNC control screen layout
Explanation of Coordinate system
Meanings of WCS, MCS and reference point
Right hand rule for Lathe Axis designation
Fundamentals of 2 Axis, 3 axis and 5 axis CNC Turning machine
Fundamental Difference between Turning and TurnMill
Advantage of dual spindle CNC Turning
Description of Operating Modes
Manual control modes : JOG/HANDLE/MDA Modes
Description of working in AUTO Mode
Description of feed override and spindle speed override
2.CNC TURNING MACHINE SETUP AND MACHINING OPERATIONS
What is a Lathe?
How the Lathe Machine Works
Machine Components and Their Locations
List of CNC Turning Machine Operations
Tool selection Criterion
Tool Holding In Tool Turret
Nomenclature of Tools and Inserts
Work Holding Methods
Introduction of Fixtures
What is MCS and WCS in CNC Terms
Programming and Setting the Job Zero
Demonstration of Different Machine Components on CNC Lathe
Introduction to Simulation Software
3. PART PROGRAM CREATION AND EDITING METHODS
Explanation of Elements of Program Header
Program Units Selection
Tool Selection and Calling Offsets
Spindle Speed Selection and Direction of Rotation
Concept of Constant RPM (G97) and Constant Surface Speed (G96)
Setting The Cutting Feed Rate (G98 and G99)
Linear Tool Path Programming (G00 and G01)
Simple Programs for Facing and Chamfering
Simple Programs for Step Turning and Taper Turning
Circular Tool Path Programming (G02 and G03)
Creating Fillets and Rounds on Workpiece
Introduction to Simple Program Cycles
Use of Turning and Facing Cycles
Creating Forward and Reverse Tapers
Grooving Cycle (G75) for OD /ID and Face Grooving
Incorporating Optional Stop and Program Skip Commands
Necessary Elements of Program Footer
Different Methods / Codes to End a Program
Computer Simulation Practicals to Use a Machine Panel
Program Creation, Editing and Verification
Machining Practice on Real Time Industrial CNC Turning Machine
4.ADVANCE PROGRAMMING TECHNIQUES FOR TURNING JOBS
Introduction to Multiple Repetitive Programming Cycles
Use and Application of Multiple Turning Cycle (G71)
Use and Application of Multiple Facing Cycle (G72)
Use and Application of Profile Repeating Cycle (G73)
Finishing Cycle (G70)
Strategy Planning For Forged and Cast Components
Criteria for Feed, Speed and Depth of Cut Selection
Introduction to Insert Grades for Hard Materials
Industry Case Studies
Industry Based Exercises and Questionnaire for Practice
Verification and Simulation of Advance Programs
Training Videos by World Class CNC Machine Manufacturers and Users
Machine Practicals for Cutting Job Using Advance Programming Codes
5.CUTTING THREADS ON CNC TURNING MACHINE
Theory Classes on Thread Profiles and Thread Nomenclature
Introduction to ISO, British and American Thread Standards
Threading Insert Types and Selection Criteria
Introduction to Thread Cutting Strategy For Accurate Profile Machining
Cutting Straight Threads
Concept of Single Start Threads
Cutting Right Hand Threads
Threading Codes G92 and G33
Thread Cutting Practicals on Simulation Software
Setting Machine for OD and ID Threading
Real Time Machining Practical on Industrial CNC Turning Machine
6.INTERNAL (ID) MACHINING OPERATIONS
Introduction to Drilling Boring and Tapping Operations
Standard Drilling Operation Using G81
Peck Drilling - G74
Straight Boring
Taper Boring
ID Chamfer and Rounds
Cutting Internal Grooves
Programs for Deep Grooves - Safety Precautions
Machining Cycles For Straight and Taper Boring
Creating Program for Drilling, Boring and Threading
Offline Practical on Desktop PC and 3D Simulation
Machining a Workpiece on Industrial CNC Turning Machine
WHO SHOULD ATTEND
X, XII Pass
Graduates / Under Graduates
ITI, Diploma and B.Tech. Students
CAD Operators
Product Designers
Machine Operators
Maintenance Engineers
Production Engineers
PREREQUISITES - None
ALLIED COURSES
Machine Drawing And Blue Print Reading (Course Code : EG1503)
AutoCAD Essentials (Course Code : ACAD1501)
CNC MILLING – Operating and Programming (Course Code : CNC1502)
COURSE NAME
CNC ADVANCED PROGRAMMING
CONTROLLER - INDUSTRIAL FANUC/SINUMERIK CONTROL
COURSE LEVEL - EXPERT PROGRAMMER
COURSE OVERVIEW
The manufacturing sector in general and metalworking is expanding every day with the introduction of new materials, tools and processes.
The CNC machine setters and programmers are finding difficulties in facing these day to day challenges.
By joining this advanced course in CNC training, the experienced programmers will gain the most current industrial level expertise to create smart programs using the advanced techniques.
Theory lectures are prepared on the topics like CNC Tooling and Insert types for various machining operations after deep research.
Workshop calculations, selection of Feed, Speed and depth of cut, technical working drawing reading are the key areas where emphasis is focused the most for those who lack understanding in spite of long experience in manufacturing industry.
In-depth information is exchanged in a customised plan to benefit the most from our comprehensive expertise in CNC training.
After this new level of expertise in CNC programming the user can handle difficult CNC machining problems with greater confidence.
DURATION - 10 Days
COURSE CO-ORDINATOR
Mr. Dharmender Singh (B.E. Mech., M.E. Production)
Mr. Dharmendra Patel (B.Tech.Production)
COURSE TOPICS
1. CNC COORDINATE SYSTEM
Machine Coordinate System (MCS)
Work Coordinate System (WCS)
Local Coordinate System (LCS)
2. TOOL OFFSETS
Four Different Offset Methods
Changing Work Piece Coordinate System
Workpiece Coordinate System Shift
Displaying and Setting the Workpiece Origin Offset Value
Wear Offset Manipulations
3. GETTING MORE FROM G CODES
Introduction to G Code Systems (A Type, B Type or C Type)
Grouping of One Shot and Modal G Codes
Difference Between Constant Lead and Variable Lead Threading
Straight Thread Cutting Using G32 Or G33
Taper Thread Cutting Using G32 Or G33
Taper Threading Cycle (G92)
Variable Lead Threading (G34)
Cutting Multi Start Threads
Oil Groove Shape Cutting
Multiple threading cycle (G76)
End Face Peck Drilling Cycle (G74)
Front Face Rigid Tapping Cycle (G84)
4.CREATING PROFILES WITH ACCURACY
Direct Drawing Dimensions Programming
Incremental Mode Programming
Multiple Repetitive Cycles
Tool Nose Radius Compensation Introduction
Practical Applications Of G40, G41 And G42
5. TURNING CALCULATIONS
The Purpose of Toolpath Calculations
Facing and Turning Calculations
Trigonometric Relations
Drilling Calculations
Tool Nose Radius
Using TNRC
Incorporating TNR Calculations
Chamfer with TNRC
Chamfer Without TNRC
Arc Programming Methods
Full Arc with TNRC
Programming an Arc Motion
Calculating a Radius Without TNRC
Calculating Leading Edges Without TNRC
Partial Arc with TNRC
Finding the Arc Center Coordinates
Finding the Partial Arc Endpoints
6. SCREW THREADS AND THREADED FASTNERS
ISO, British And American Standards
Conventional Representation Of Threads
How Screw Threads Are Designated
Screw Thread Tolerances Introduction
Designation Of ISO Metric Thread Tolerance
Designation Of ISO Inch Thread Tolerance
ISO Screw Threads Tolerances Position And Grades
7. TOOLINGS AND INSERTS SELECTION
Insert Materials
Grade Of ISO Classification Of Material
Insert Designation System
Inserts Used For Aluminium
Tool Holder Designation System
Boring Bar Designation System
Threading Inserts And Toolings
Thread Insert designation System
Threading Tool Designation System
Thread Cutting Methods
Grooving And Parting Inserts
Blade And Holder Designation System
8. QUALITY AND TESTING
Measuring And Gauging Instruments
Measuring Procedure Introduction
Direct, Indirect And Comparative Measurements
Gauges And Their Application
Standard Gauges And Limit Gauges
Use Of Vernier, Dial And Digital Calipers
Types And Use Of Micrometers
Use Of Height Gauge
Use Of Dial And Digital Indicator
Dial Test Indicator
Use Of Bore Gauges
Setting Rings
Use Of Telescopic Gauges
Protractors Simple, Digital And Universal
Feeler Gauge
Thread Pitch Gauge
Radius Gauge
Electronic Radius Gauge
Inside And Outside Caliper
Centre Indicator
WHO SHOULD ATTEND
CNC Machine Setters
CNC Programmers
CAD/CAM Engineers
Production Engineers
CNC Machine Maintenance Engineers
Industrial Automation Engineers
Machine Manufacturers
Manufacturing Engineers
PREREQUISITES
CNC Turning Programming And Operating : Fanuc Entry Level(Course Code : CNC1501)
CNC Turning Programming And Operating : Siemens Entry Level(Course Code : CNC1503)
ALLIED COURSES
CNC Milling Programming And Operating : Fanuc Entry Level(Course Code : CNC1502)
CNC Milling Programming And Operating : Siemens Entry Level(Course Code : CNC1504)
CNC Custom Macro Programming : Custom Programmer(Course Code : CNC1506)
UG NX – CAD/CAM
SolidWORKS + SolidCAM
DelCAM PowerMill / FeatureCAM
CNC Milling
Turning CAM
Milling CAM
More Courses:
COURSE NAME
CNC TURNING OPERATING AND PROGRAMMING > SINUMERIK CONTROL
CONTROLLER - INDUSTRIAL SINUMERIK CNC CONTROL
COURSE LEVEL - INTRODUCTORY
COURSE OVERVIEW
With CNC turning and Operating training on Sinumerik Control, the user learns to operate the CNC Turning machine and execute the programs.
The training program is divided into 3 sections.
Section 1 contains information about the theoretical concept of Sinumerik programming codes.
In section 2 the Sinumerik control panel keys and operating modes are introduced with the help of simulation software.
It enables them to learn how to use the workshop-compatible Sinumerik CNC control.
Finally, in section 3, the users can do the hands on practice in CNC machines.
DURATION - 10 Days
COURSE CO-ORDINATOR
Mr. Dharmender Singh (B.E. Mech., M.E. Production)
Mr. Dharmendra Patel (B.Tech.Production)
COURSE TOPICS
1. INTRODUCTION
What is a CNC control?
How SINUMERIK CNC control is different from other CNC controls
Introduction to SINUMERIK CNC control screen layout
Sinumerik Program file extentions
Explanation of Coordinate system
Meanings of WCS, MCS and reference point
Right hand rule for Lathe Axis designation
Fundamentals of 2 Axis, 3 axis and 5 axis CNC Turning machine
Fundamental Difference between Turning and TurnMill
Advantage of dual spindle CNC Turning
Description of Operating Modes
Manual control modes : JOG/HANDLE/MDA Modes
Description of working in AUTO Mode
Description of feed override and spindle speed override
2.· CNC TURNING MACHINE SETUP AND MACHINING OPERATIONS
What is a Lathe?
How the Lathe Machine Works
Machine Components and Their Locations
List of CNC Turning Machine Operations
Tool selection Criterion
Tool Holding In Tool Turret
Nomenclature of Tools and Inserts
Work Holding Methods
Introduction of Fixtures
What is MCS and WCS in CNC Terms
Programming and Setting the Job Zero
Demonstration of Different Machine Components on CNC Lathe
Introduction to Simulation Software
3. PART PROGRAM CREATION AND EDITING METHODS
Explanation of Elements of Program Header
Program Units Selection
Tool Selection and Calling Offsets
Spindle Speed Selection and Direction of Rotation
Concept of Constant RPM (G97) and Constant Surface Speed (G96)
Setting The Cutting Feed Rate (G94 and G95)
Absolute Programming (G90)
Incremental Programming (G91)
Linear Tool Path Programming (G00 and G01)
Simple Programs for Facing and Chamfering
Simple Programs for Step Turning and Taper Turning
Circular Tool Path Programming (G02 and G03)
Creating Fillets and Rounds on Workpiece
Tapers/Angles command - ANG =
Incorporating Optional Stop and Program Skip Commands
Necessary Elements of Program Footer
Different Methods / Codes to End a Program
Computer Simulation Practicals to Use a Machine Panel
Program Creation, Editing and Verification
Machining Practice on Real Time Industrial CNC Turning Machine
4.ADVANCE PROGRAMMING TECHNIQUES FOR TURNING JOBS
Outside Turning - Cycle 95
Facing - Cycle 95
Grooving Cycle – Cycle 93
Undercut – Cycle 94
Machining with undercut – Cycle 95
Threading Undercut – Cycle 96
Strategy Planning For Forged and Cast Components
Criteria for Feed, Speed and Depth of Cut Selection
Introduction to Insert Grades for Hard Materials
Industry Case Studies
Industry Based Exercises and Questionnaire for Practice
Verification and Simulation of Advance Programs
Training Videos by World Class CNC Machine Manufacturers and Users
Machine Practicals for Cutting Job Using Advance Programming Codes
5.CUTTING THREADS ON CNC TURNING MACHINE
Theory Classes on Thread Profiles and Thread Nomenclature
Introduction to ISO, British and American Thread Standards
Threading Insert Types and Selection Criteria
Introduction to Thread Cutting Strategy For Accurate Profile Machining
Cutting Straight Threads
Concept of Single Start Threads
Cutting Right Hand Threads
Threading Codes G33 and Cycle 97
Chaining of Thread – Cycle 98
Thread Cutting Practicals on Simulation Software
Setting Machine for OD and ID Threading
Real Time Machining Practical on Industrial CNC Turning Machine
6.INTERNAL (ID) MACHINING OPERATIONS
Introduction to Drilling Boring and Tapping Operations
Drilling Centring Cycle : Cycle - G81
Straight Boring
Taper Boring
ID Chamfer and Rounds
Cutting Internal Grooves
Offline Practical on Desktop PC and 3D Simulation
Machining a Workpiece on Industrial CNC Turning Machine
WHO SHOULD ATTEND
X, XII Pass
Graduates / Under Graduates
ITI, Diploma and B.Tech. Students
CAD Operators
Product Designers
Machine Operators
Maintenance Engineers
Production Engineers
PREREQUISITES - None
ALLIED COURSES
Machine Drawing And Blue Print Reading (Course Code : EG1503)
AutoCAD Essentials (Course Code : ACAD1501)